Flexible, High-Pressure Water Jet CNC Deburring and Part Cleaning Machines
Whether you have challenging parts to wash, burrs to remove — or both — JCC systems are engineered to provide you with precision, high-pressure deburring and washing up to 245 MPa. Highly accurate (0.08 mm), repeatable, CNC-controlled results without a heat-affected zone (HAZ). The flexibility and modularity of these sytems make them ideal for a wide range of applications and parts.
Since the JCC’s inception in 1998, it has been highly-regarded both in Japan and globally. To date, we have delivered more than 6,000 JCC machines in more than 30 countries around the world.
Our JCC units are backed by a global Service Team so they can continue to meet your performance requirements and ever-changing industry standards long after purchase.
High-Pressure Targeted Washing and Deburring
Water is pressurized up to 245 MPa and injected by CNC control. The impact force of the injection effectively removes burrs and chips - without relying on chemicals.
High-pressure / high-velocity water removes chips quickly and effectively for impactful cleaning quality. By combining the right nozzles with targeted positioning, Jet Clean Center systems save time, energy, and cost. As production needs change, cleaning conditions can also change via new CNC programming, allowing for quick response and adaptability.
Submerged and Open Air Cleaning
High-pressure water jet deburring and cleaning is exceptionally good at removing chips and debris from hard-to-reach places within a workpiece. Our expertise in harnessing the power of water is why manufacturers trust us when they're working with complex parts.
With both submerged and open-air cleaning - often combined in one system - you get a synergistic effect, with high-pressure jets and cavitation creating a vortex that is especially powerful.
Features of underwater washing with U-Jet
When high-pressure water is jetted underwater, cavitation is generated (fine bubbles). As these bubbles collapse, they generate an impact pressure of several GPa, and that power is harnessed for cleaning and removing residual chips from internal passageways within a part, even if the geometry is complex and challenging.
Open-Air Deburring and Washing
High cleaning effect in and around the area where high-pressure water collides. Ideal for parts with many taps, for deburring cross holes, and deep oil passage holes.
Examples: Transmission case, gearbox case
Submerged Washing
Features of the Jet Clean Center Series
Dramatic Reduction in Cycle Time
Peformance improvements of the XYZ column and circular table help shorten cycle times.
Reduce CO2 Emissions by 50% or more with eSmart
The eSmart energy-saving package is installed as standard, and significantly reduces power consumption and CO2 emissions.
Advanced Air Blow Option
For high-precision drying, an optional robot air blow system with nozzle moves around the workpiece for targeted drying. Drying options are available in 2-station compatible models.
Supports Underwater and Open Air Cleaning
Both submerged and open air parts cleaning can be performed within one machine (with compatible models). The optimal method can be selected based on the part geometry and workpiece specifications.
Target Workpieces: Open Air Parts Cleaning
Target Workpieces: Submerged Cleaning
Cylinder head, cylinder block, hydraulic manifold, etc.
One solution that checks all the boxes
Primary Features of the Jet Clean Center Series
CNC Reliability and Accuracy
Flexibility / Modularity
High Pressure Pumps w/Automatic Pressure Correction
Optimizes pressure to help eliminate fluctuations which can cause defects.
Spray Nozzle Options
Multiple Automation Solutions
Sugino has spent decades innovating and refining water jet powered solutions
Think You've Got Specs We Can't Achieve?
Explore Jet Clean Center Models
303 TT (Turntable)
Learn More →
Equipped with a rotary table that moves the workpiece between two stations. Deburring can be done on one side, and drying can be done on the other side simultaneously. Cycle time is reduced by about 30% compared with the conventional machine.
Equipped with a rotary table that moves the workpiece between two stations. Deburring can be done on one side, and drying can be done on the other side simultaneously. Cycle time is reduced by about 30% compared with the conventional machine.
104 4+1
Learn More →Reach, deburr, and clean all six sides of your workpiece with indexing 4+1 control to handle hard-to-reach places. With a hollow 2-axis tilting rotary table with an open bottom, all 6 surfaces can be free of chips and burrs, clean, and ready to go.
Jet Deburring Machine (JDM)
Learn More →The Jet Deburring Machine (JDM) delivers consistent, repeatable results at pressures up to 70 MPa (10,000 PSI)
JCC MODULE Compact Parts Washer
Learn More →Compact, modular parts washing unit - designed and engineered for flexibility and powerful cleaning in a limited footprint.
603 ROBO CNC Ultra-High-Pressure Deburring and Coating Removal
Learn More →Capable of transferring, washing, and drying, all in a single unit. Highly rigid robotic hand helps to reduce cycle time and decrease installation space. Variable high pressure water up to 35,050 PSI (745 MPa).
JET STORM WASHER
Learn More →Reach, deburr, and clean all six sides of your workpiece with indexing 4+1 control to handle hard-to-reach places. With a hollow 2-axis tilting rotary table with an open bottom, all 6 surfaces can be free of chips and burrs, clean, and ready to go.
CUSTOMIZED WASHING SYSTEMS
Learn More →Sugino designs customized washing systems engineered for your specific application, parts, automation needs, and more.
EVADRY Compact Vacuum Dryer
Learn More →Leave no water droplets behind with EVADRY - even in the bottom of deep holes. Thoroughly dries complex workpieces with just the push of a button. Automating part drying saves labor and time, and uses significantly less power than air blowers, making it an environmentally friendly system.
Vacuum Dryer (VCD)
Learn More →Evaporate trapped moisture in deep drilled and tapped holes, and other complicated part features. No air supply needed. Vacuum drying happens simultaneously with lowering the part temperature, eliminating cooling processes prior to inspection.
Specifications for the Jet Clean Center Series
| Open-Air | Submerged | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| JCC | 104 | 104 Wide | 104 Super-Wide | 303 Turn-Table | 403 U-Jet | 431 U-Jet Super-Wide | 421 U-Jet Turn-Table | 431 U-Jet Turn-Table | ||
| Model | W6750F | W6A50F | W6G50F | W6750TF | W6A50TF | W6750UF | W6A50UF | R6G50UF | W6750UTF | W6A50UTF |
| # Tools | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| X-Axis (mm) | 750 | 1000 | 1650 | 750 | 1000 | 750 | 1000 | 1600 | 750 | 1000 |
| Y-Axis (mm) | 500 | 500 | 490 | 500 | 500 | 500 | 500 | 650 | 500 | 500 |
| Z-Axis (mm) | 500 | 500 | 500 | 500 | 500 | 400 | 400 | 900 | 350 | 350 |
JCC 421 UTE U-JET TURNTABLE WITH INTEGRATED SUBMERGED CLEANING AND DEBURRING
AIR BLOW DRYING SYSTEMS
JCC™ U-Jet CNC Turret-Type Submerged Part Washing Machine
Both submerged and open air parts cleaning can be performed within one machine (with compatible models). The optimal method can be selected based on the part geometry and workpiece specifications.
Peformance improvements of the XYZ column and circular table help shorten cycle times.
Reduce CO2 Emissions by 50% or more with eSmart
The eSmart energy-saving package is installed as standard, and significantly reduces power consumption and CO2 emissions.
Advanced Air Blow Option
For high-precision drying, an optional robot air blow system with nozzle moves around the workpiece for targeted drying. Drying options are available in 2-station compatible models.
Target Workpieces: Open Air Parts Cleaning
Target Workpieces: Submerged Cleaning
Cylinder head, cylinder block, hydraulic manifold, etc.
