Application Highlight: Fibrillation of CNT with Dry CMC Fibers

February 27, 2026
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Dry CMC Fibers for Higher-Concentration CNT Electrode Slurries

Product Description & Technical Specifications

Sugino’s new dry Carboxymethyl Cellulose (CMC) fiber product enhances the formulation of high-performance electrode slurries for advanced automotive batteries. Compared to conventional CMC powders, Sugino dry CMC fibers significantly improve the solid content of carbon nanotube (CNT) dispersions, enabling higher concentrations without compromising homogeneity.

Using Sugino’s proprietary wet jet milling system, Star Burst, a 5 wt.% multi-walled carbon nanotube (MWCNT) dispersion can be uniformly processed with Sugino dry CMC fibers, as shown in the photo of the appearance in the chart (below), which exhibits a smooth surface slurry. In contrast, conventional CMC powders limit dispersion to just 4 wt.% and remain insufficiently dispersed, as evidenced by the textured surface of the slurry, as shown in the photo. This performance gain is attributed to the fine particle size (~10 microns) and fibrous morphology of Sugino’s dry CMC, which promotes easier and more uniform dispersion in slurry formulations.

The fibrous structure of the dry CMC facilitates more effective fibrillation of CNT bundles, resulting in a more homogeneous network and enabling higher solid loading. This contributes to improved electrode density, conductivity, and overall electrochemical performance.

Sugino dry CMC fibers are ideal for next-generation battery applications where power and energy density are critical. When paired with Star Burst technology, this new material offers a compelling solution for manufacturers seeking to push the boundaries of battery performance.

Particle Size Reducation Performance: Chamber Comparison

chart
CNT Slurry with Sugino Dry CMC Fibers After Star Burst Processing

CNT Slurry with Conventional CMC Fibers After Star Burst Processing

CNT Concentration

5 wt.%

4 wt.%

CMC Concentration

0.5 wt.%

0.5 wt.%

Viscosity

36,445 mPa • s

37,572 mPa • s

CNT Slurry with Sugino Dry CMC Fibers after processing with Star Burst wet jet milling for best result
CNT Slurry with conventional CMC Fibers after processing with Star Burst wet jet milling

Key Takeaways

  • Superior CNT Dispersion vs. Conventional CMC: Sugino's dry CMC fibers enable uniform dispersion of multi-walled carbon nanotube (MWCNT) slurries at 5 wt.%, outperforming conventional CMC powders which cap out at 4 wt.% and led to inconsistent results.
  • Performance Gains: The ~10-micron particle size and fibrous structure of Sugino's dry CMC promote easier, more uniform dispersion and more effective fibrillation of CNT bundles, resulting in a homogeneous conductive network.
  • Better Electrode Performance: The improved CNT dispersion and higher solid loading achieved with dry CMC fibers directly contribute to enhanced electrode density, electrical conductivity, and overall electrochemical performance — critical metrics for advanced automotive batteries.
  • Targeted at Next-Generation Battery Applications: This material is positioned for EV and advanced automotive battery manufacturers seeking higher power and energy density, making it a strong candidate for battery electrode formulations.

Versatile Processing

Sugino's Star Burst system can be applied to a wide range of materials and applications. Star Burst’s flexibility and efficiency make it a powerful tool for advanced material development across industries.

Explore how Star Burst compares to other methods:

Star Burst vs. Other Common Processing Methods

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